{"id":5856,"date":"2026-02-09T14:12:14","date_gmt":"2026-02-09T13:12:14","guid":{"rendered":"https:\/\/imk-industrial-intelligence.com\/?p=5856"},"modified":"2026-02-13T15:20:49","modified_gmt":"2026-02-13T14:20:49","slug":"how-to-achieve-lean-manufacturing","status":"publish","type":"post","link":"https:\/\/imk-industrial-intelligence.com\/en\/how-to-achieve-lean-manufacturing\/","title":{"rendered":"How do you achieve lean manufacturing?"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"5856\" class=\"elementor elementor-5856\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-2ba8568 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"2ba8568\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-93b98a8\" data-id=\"93b98a8\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-62036ce elementor-widget elementor-widget-heading\" data-id=\"62036ce\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h6 class=\"elementor-heading-title elementor-size-default\">Manufacturing companies are under increasing pressure from new technologies, new competitors and stagnating markets. Customers expect more variants, while at the same time the number of units per model is falling and costs are rising. In Germany, high wage and energy costs and a shortage of skilled workers are adding to the pressure.<\/h6>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-eeb7939 elementor-widget elementor-widget-heading\" data-id=\"eeb7939\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">Three key findings<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4dd3e8f elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"4dd3e8f\" data-element_type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-check-circle\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Lean manufacturing avoids waste such as overproduction, inventories and waiting times through consistent efficiency.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-check-circle\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Separate fast movers from exotics using Pareto analysis to achieve harmonious batch sizes and low congestion.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-check-circle\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Control before the bottleneck with pull and keep setup levels at 5-15% to ensure stable processes.<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e755b78 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"e755b78\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8178cfd elementor-widget elementor-widget-text-editor\" data-id=\"8178cfd\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The challenges facing industrial production are constantly increasing. New production processes, new materials and new competitors with new products are entering the market. <strong>This increases competitive pressure<\/strong> especially in a market that is only showing limited growth or is stagnating. At the same time, existing customers are becoming more demanding, which is why the number of variants is increasing and the number of units per variant is falling. In Germany in particular, rising manufacturing costs due to high non-wage labor costs and energy costs as well as an increasing shortage of skilled workers on the store floor are also leading to<strong> further burdens.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2c6bfb5 elementor-blockquote--skin-boxed elementor-widget elementor-widget-blockquote\" data-id=\"2c6bfb5\" data-element_type=\"widget\" data-widget_type=\"blockquote.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<blockquote class=\"elementor-blockquote\">\n\t\t\t<p class=\"elementor-blockquote__content\">\n\t\t\t\tThis is the area of tension in which many manufacturing companies operate.\t\t\t<\/p>\n\t\t\t\t\t<\/blockquote>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9f6c1b4 elementor-widget elementor-widget-heading\" data-id=\"9f6c1b4\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Company with production<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-b44e76d e-flex e-con-boxed e-con e-parent\" data-id=\"b44e76d\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-c2b23f7 elementor-widget elementor-widget-text-editor\" data-id=\"c2b23f7\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>This article will focus on a specific type of manufacturing company: Companies that have at least partial manufacturing processes in terms of the following characteristics:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d0d45dd elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"d0d45dd\" data-element_type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-double-right\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Production of discrete articles (no process industry \/ chemical industry)<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-double-right\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">The manufacturing processes usually consist of primary forming (e.g. injection molding), forming (e.g. bending), machining processes (e.g. turning) or coating processes  <\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-double-right\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Various items can be produced at the workstations<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"fas fa-chevron-double-right\"><\/i>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">When switching from one article to another, set-up times are incurred, which is why batch or order-based production must be carried out<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4bc0dfd elementor-widget elementor-widget-heading\" data-id=\"4bc0dfd\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Lean manufacturing<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t<div class=\"elementor-element elementor-element-29a0ee3 e-flex e-con-boxed e-con e-parent\" data-id=\"29a0ee3\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b09aa50 elementor-widget elementor-widget-text-editor\" data-id=\"b09aa50\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>These manufacturing companies are increasingly confronted with the challenges mentioned above. As many of these challenges cannot be influenced, the companies' room for maneuver lies primarily in the <strong>Design of the production itself.<\/strong> This should be lean, i.e. streamlined. The idea is to continuously process the product from the start of the production process to completion. Any waste (overproduction, stocks, transportation, waiting time, time-consuming processes due to unsuitable resources, long distances, rejects\/rework) should be avoided and all production factors (machines, systems, personnel, means of transport, equipment, tools, materials) should be used efficiently. As an aid for visualizing the production processes, the <strong>Value stream<\/strong> as it provides a quick overview of the key figures (see Figure 1).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-639db29 e-con-full e-flex e-con e-child\" data-id=\"639db29\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4a79990 elementor-widget elementor-widget-image\" data-id=\"4a79990\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"605\" height=\"155\" src=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild1.png\" class=\"attachment-large size-large wp-image-5859\" alt=\"\" srcset=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild1.png 605w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild1-300x77.png 300w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild1-18x5.png 18w\" sizes=\"(max-width: 605px) 100vw, 605px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d7ad02d e-flex e-con-boxed e-con e-parent\" data-id=\"d7ad02d\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5a05503 elementor-widget elementor-widget-image\" data-id=\"5a05503\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"611\" height=\"219\" src=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild2.png\" class=\"attachment-large size-large wp-image-5860\" alt=\"\" srcset=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild2.png 611w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild2-300x108.png 300w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild2-18x6.png 18w\" sizes=\"(max-width: 611px) 100vw, 611px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Figure 1: Transparent representation of key figures of a production process using the value stream (here using the example of the automatically generated value stream from the ema Plant Designer)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-02b92dc elementor-widget elementor-widget-heading\" data-id=\"02b92dc\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h5 class=\"elementor-heading-title elementor-size-default\">Concrete options for action<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9d89ba7 elementor-widget elementor-widget-text-editor\" data-id=\"9d89ba7\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>For manufacturing companies, this raises the question of how to avoid waste and what to look out for. The following options for action focus on ways to <strong>Avoidance of overproduction, stocks and waiting times as well as the use of suitable resources.<\/strong><\/p><p>First of all, it is necessary to know exactly which products are manufactured, i.e. to find out which products are fast movers and which products are exotic, for example with the help of a Pareto analysis (see Figure 2).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4c627c2 elementor-widget elementor-widget-image\" data-id=\"4c627c2\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"533\" src=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild3-1024x682.jpg\" class=\"attachment-large size-large wp-image-5861\" alt=\"\" srcset=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild3-1024x682.jpg 1024w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild3-300x200.jpg 300w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild3-768x512.jpg 768w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild3-18x12.jpg 18w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2026\/02\/Bild3.jpg 1315w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Figure 2: Carrying out a Pareto analysis <\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e6b1526 elementor-widget elementor-widget-text-editor\" data-id=\"e6b1526\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>This is necessary because the way in which fast-moving and exotic items can be processed efficiently differs. While fast-moving items are characterized by high quantities and a certain regularity in customer call-offs, the predictability in terms of quantity (order size) and regularity of an exotic item is low. The regularity of customer call-offs for fast-moving items offers the opportunity to produce in production batch sizes determined by the company itself, irrespective of customer orders. The main difficulty therefore lies in the definition of the <strong>optimal batch sizes.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-096f6ce elementor-blockquote--skin-border elementor-widget elementor-widget-blockquote\" data-id=\"096f6ce\" data-element_type=\"widget\" data-widget_type=\"blockquote.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<blockquote class=\"elementor-blockquote\">\n\t\t\t<p class=\"elementor-blockquote__content\">\n\t\t\t\tLean manufacturing means systematically avoiding waste and consistently using resources efficiently, from overproduction to rejects and rework.\t\t\t<\/p>\n\t\t\t\t\t<\/blockquote>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6bb8565 elementor-widget elementor-widget-text-editor\" data-id=\"6bb8565\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Before these can be defined, it is necessary to check whether a physical separation of exotic and high-speed items makes sense, i.e. whether it is possible to use different machines and systems for the production of exotic and high-speed items. If all items are produced at one workstation, the processing sequence includes high-speed and exotic items, i.e. long and short production times (sum of set-up time and processing time of a batch) alternate. This leads to a \u201etraffic jam\u201c in front of the workstation and therefore to high stock levels and long throughput times. In contrast, a <strong>Separation of exotics and fast movers<\/strong> the definition of harmonized production lot sizes only for high-speed production runs (the document duration of a production lot is very similar for all high-speed production runs), which leads to lower inventories and shorter throughput times.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-73e6eca elementor-widget elementor-widget-image\" data-id=\"73e6eca\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"504\" src=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/05\/Digitales_Fabrikmodell.png\" class=\"attachment-large size-large wp-image-5458\" alt=\"\" srcset=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/05\/Digitales_Fabrikmodell.png 881w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/05\/Digitales_Fabrikmodell-300x189.png 300w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/05\/Digitales_Fabrikmodell-768x484.png 768w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/05\/Digitales_Fabrikmodell-18x12.png 18w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Figure 3: Insight into our ema Plant Designer software support<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7ba4cd3 elementor-align-center elementor-widget elementor-widget-button\" data-id=\"7ba4cd3\" data-element_type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/imk-industrial-intelligence.com\/en\/contact-2\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Arrange a non-binding consultation now!<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ffa3ce0 elementor-widget elementor-widget-text-editor\" data-id=\"ffa3ce0\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Another starting point that needs to be considered when defining optimal batch sizes is the <strong>Bottleneck process<\/strong>. This has an influence on both the batch size and the control system. Depending on the utilization of the bottleneck process and the degree of set-up (proportion of set-up time to occupancy time), an initial estimate of the harmonious, optimum production batch size can be derived for the high-speed machines. The rule of thumb here is<strong> The setup level should not exceed 15% and not fall below 5%<\/strong>, The higher the capacity utilization, the lower the degree of setup. This rule of thumb provides a good ratio of machine and setter utilization on the one hand and space consumption for the transport aids\/containers on the other. It is not possible to make a general statement on the optimum degree of set-up, but always requires a company-specific assessment.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a8bbb8f elementor-blockquote--skin-border elementor-widget elementor-widget-blockquote\" data-id=\"a8bbb8f\" data-element_type=\"widget\" data-widget_type=\"blockquote.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<blockquote class=\"elementor-blockquote\">\n\t\t\t<p class=\"elementor-blockquote__content\">\n\t\t\t\tDifferentiating between fast-moving and exotic products is key to effective lean measures, because both product types require different planning, batch sizes and control logics.\t\t\t<\/p>\n\t\t\t\t\t<\/blockquote>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8f8b8cc elementor-widget elementor-widget-text-editor\" data-id=\"8f8b8cc\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Also from the point of view of <strong>Production control<\/strong> the bottleneck workstation can be regarded as decisive. It therefore makes sense to control all processes upstream of the bottleneck work center with pull, while all downstream processes can (but do not have to) be controlled with push. This prevents a backlog from forming before the bottleneck and ensures that there is only a maximum of one production lot size (=KANBAN lot size) of each fast-moving item before the bottleneck process. Only when the stock is reduced due to a withdrawal before the pull-controlled work station is a production order in the amount of the defined production batch for the previous work station triggered.<\/p><p>Since the interrelationships described above are highly interdependent and therefore not easy to analyze or evaluate, this task can often only be accomplished with <strong>Software support<\/strong> (e.g. <a href=\"https:\/\/imk-ema.com\/ema-plant-designer\/\">ema Plant Designer<\/a>) can be carried out quickly and meaningfully.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c73f575 elementor-widget elementor-widget-heading\" data-id=\"c73f575\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">Summary &amp; conclusion:<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-95a7e86 elementor-widget elementor-widget-text-editor\" data-id=\"95a7e86\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In order to <strong>ever-increasing challenges<\/strong> To master the challenges of industrial production, it is necessary to streamline production and avoid waste. When implementing specific measures, it makes sense to differentiate between so-called fast-moving and exotic products. Depending on the quantity distribution or regularity of the various products, different control principles and adapted production batch sizes help to avoid inventories, waiting times and overproduction. Suitable planning methods and software solutions can help to analyze and evaluate their effects at an early stage and thus contribute to maintaining competitiveness in the long term.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-182eab5 elementor-blockquote--skin-border elementor-widget elementor-widget-blockquote\" data-id=\"182eab5\" data-element_type=\"widget\" data-widget_type=\"blockquote.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<blockquote class=\"elementor-blockquote\">\n\t\t\t<p class=\"elementor-blockquote__content\">\n\t\t\t\tThe bottleneck and setup level are the levers for stable flows, sensible batch sizes and a control system that limits stocks before the bottleneck, for example using pull principles.\t\t\t<\/p>\n\t\t\t\t\t<\/blockquote>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8fbe7ce elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"8fbe7ce\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c11e744 elementor-widget elementor-widget-n-accordion\" data-id=\"c11e744\" data-element_type=\"widget\" data-settings=\"{&quot;default_state&quot;:&quot;expanded&quot;,&quot;max_items_expended&quot;:&quot;one&quot;,&quot;n_accordion_animation_duration&quot;:{&quot;unit&quot;:&quot;ms&quot;,&quot;size&quot;:400,&quot;sizes&quot;:[]}}\" data-widget_type=\"nested-accordion.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"e-n-accordion\" aria-label=\"Accordion. Open links with Enter or Space, close with Escape, and navigate with Arrow Keys\">\n\t\t\t\t\t\t<details id=\"e-n-accordion-item-2020\" class=\"e-n-accordion-item\" open>\n\t\t\t\t<summary class=\"e-n-accordion-item-title\" data-accordion-index=\"1\" tabindex=\"0\" aria-expanded=\"true\" aria-controls=\"e-n-accordion-item-2020\" >\n\t\t\t\t\t<span class='e-n-accordion-item-title-header'><div class=\"e-n-accordion-item-title-text\"> What is the goal of lean manufacturing in one sentence? <\/div><\/span>\n\t\t\t\t\t\t\t<span class='e-n-accordion-item-title-icon'>\n\t\t\t<span class='e-opened' ><i aria-hidden=\"true\" class=\"fas fa-minus\"><\/i><\/span>\n\t\t\t<span class='e-closed'><i aria-hidden=\"true\" class=\"fas fa-plus\"><\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t<div role=\"region\" aria-labelledby=\"e-n-accordion-item-2020\" class=\"elementor-element elementor-element-48fc29e e-con-full e-flex e-con e-child\" data-id=\"48fc29e\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1c32069 elementor-widget elementor-widget-text-editor\" data-id=\"1c32069\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The aim is to achieve a continuous flow of value with minimal waste so that throughput times are reduced and productivity increases.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t<details id=\"e-n-accordion-item-2021\" class=\"e-n-accordion-item\" >\n\t\t\t\t<summary class=\"e-n-accordion-item-title\" data-accordion-index=\"2\" tabindex=\"-1\" aria-expanded=\"false\" aria-controls=\"e-n-accordion-item-2021\" >\n\t\t\t\t\t<span class='e-n-accordion-item-title-header'><div class=\"e-n-accordion-item-title-text\"> Which types of waste should companies address first? <\/div><\/span>\n\t\t\t\t\t\t\t<span class='e-n-accordion-item-title-icon'>\n\t\t\t<span class='e-opened' ><i aria-hidden=\"true\" class=\"fas fa-minus\"><\/i><\/span>\n\t\t\t<span class='e-closed'><i aria-hidden=\"true\" class=\"fas fa-plus\"><\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t<div role=\"region\" aria-labelledby=\"e-n-accordion-item-2021\" class=\"elementor-element elementor-element-5d433c9 e-con-full e-flex e-con e-child\" data-id=\"5d433c9\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4dd7cf5 elementor-widget elementor-widget-text-editor\" data-id=\"4dd7cf5\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Focus on overproduction, inventories and waiting times because they directly increase throughput times and capital commitment and often trigger chain effects.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t<details id=\"e-n-accordion-item-2022\" class=\"e-n-accordion-item\" >\n\t\t\t\t<summary class=\"e-n-accordion-item-title\" data-accordion-index=\"3\" tabindex=\"-1\" aria-expanded=\"false\" aria-controls=\"e-n-accordion-item-2022\" >\n\t\t\t\t\t<span class='e-n-accordion-item-title-header'><div class=\"e-n-accordion-item-title-text\"> Why do I have to divide my products into fast movers and exotics? <\/div><\/span>\n\t\t\t\t\t\t\t<span class='e-n-accordion-item-title-icon'>\n\t\t\t<span class='e-opened' ><i aria-hidden=\"true\" class=\"fas fa-minus\"><\/i><\/span>\n\t\t\t<span class='e-closed'><i aria-hidden=\"true\" class=\"fas fa-plus\"><\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t<div role=\"region\" aria-labelledby=\"e-n-accordion-item-2022\" class=\"elementor-element elementor-element-f133f5b e-con-full e-flex e-con e-child\" data-id=\"f133f5b\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ab1db05 elementor-widget elementor-widget-text-editor\" data-id=\"ab1db05\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Because fast movers are more predictable and more suitable for standardized, harmonized batch sizes, while exotics are more order-driven and less predictable.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t<details id=\"e-n-accordion-item-2023\" class=\"e-n-accordion-item\" >\n\t\t\t\t<summary class=\"e-n-accordion-item-title\" data-accordion-index=\"4\" tabindex=\"-1\" aria-expanded=\"false\" aria-controls=\"e-n-accordion-item-2023\" >\n\t\t\t\t\t<span class='e-n-accordion-item-title-header'><div class=\"e-n-accordion-item-title-text\"> What are the benefits of physically separating fast movers and exotics in production? <\/div><\/span>\n\t\t\t\t\t\t\t<span class='e-n-accordion-item-title-icon'>\n\t\t\t<span class='e-opened' ><i aria-hidden=\"true\" class=\"fas fa-minus\"><\/i><\/span>\n\t\t\t<span class='e-closed'><i aria-hidden=\"true\" class=\"fas fa-plus\"><\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t<div role=\"region\" aria-labelledby=\"e-n-accordion-item-2023\" class=\"elementor-element elementor-element-53dbc2b e-flex e-con-boxed e-con e-child\" data-id=\"53dbc2b\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b9303d2 elementor-widget elementor-widget-text-editor\" data-id=\"b9303d2\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>It reduces the risk of congestion and changing occupancy times at a workstation, which typically reduces inventories and throughput times.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t<details id=\"e-n-accordion-item-2024\" class=\"e-n-accordion-item\" >\n\t\t\t\t<summary class=\"e-n-accordion-item-title\" data-accordion-index=\"5\" tabindex=\"-1\" aria-expanded=\"false\" aria-controls=\"e-n-accordion-item-2024\" >\n\t\t\t\t\t<span class='e-n-accordion-item-title-header'><div class=\"e-n-accordion-item-title-text\"> What role does the bottleneck play in batch size and control? <\/div><\/span>\n\t\t\t\t\t\t\t<span class='e-n-accordion-item-title-icon'>\n\t\t\t<span class='e-opened' ><i aria-hidden=\"true\" class=\"fas fa-minus\"><\/i><\/span>\n\t\t\t<span class='e-closed'><i aria-hidden=\"true\" class=\"fas fa-plus\"><\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t<div role=\"region\" aria-labelledby=\"e-n-accordion-item-2024\" class=\"elementor-element elementor-element-b046490 e-flex e-con-boxed e-con e-child\" data-id=\"b046490\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ed6dc90 elementor-widget elementor-widget-text-editor\" data-id=\"ed6dc90\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The bottleneck sets the pace, so it makes sense to control upstream processes with pull and limit stocks, while downstream processes can run more with push.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1a5dfe5 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"1a5dfe5\" data-element_type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-fb8279e e-grid e-con-boxed e-con e-parent\" data-id=\"fb8279e\" data-element_type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0b8e979 elementor-widget elementor-widget-text-editor\" data-id=\"0b8e979\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Arrange a non-binding consultation on lean manufacturing now<\/strong>, We analyze your value streams, bottlenecks and batch sizes and identify specific levers for lower inventories and shorter throughput times.<\/p><p>\u00a0<\/p><p><strong>Andreas Opitz<br \/><\/strong><\/p><p>Head of Factory and Logistics Planning<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-01835c5 elementor-widget elementor-widget-image\" data-id=\"01835c5\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"800\" src=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/08\/IMG_0083-Kopie_quadrat-1024x1024.jpg\" class=\"attachment-large size-large wp-image-5063\" alt=\"\" srcset=\"https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/08\/IMG_0083-Kopie_quadrat-1024x1024.jpg 1024w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/08\/IMG_0083-Kopie_quadrat-300x300.jpg 300w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/08\/IMG_0083-Kopie_quadrat-150x150.jpg 150w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/08\/IMG_0083-Kopie_quadrat-768x768.jpg 768w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/08\/IMG_0083-Kopie_quadrat-1536x1536.jpg 1536w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/08\/IMG_0083-Kopie_quadrat-12x12.jpg 12w, https:\/\/imk-industrial-intelligence.com\/wp-content\/uploads\/2024\/08\/IMG_0083-Kopie_quadrat.jpg 1900w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-26155c0 e-flex e-con-boxed e-con e-parent\" data-id=\"26155c0\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-fe6d828 elementor-button-align-start elementor-widget elementor-widget-global elementor-global-5862 elementor-widget-form\" data-id=\"fe6d828\" 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for=\"form-field-name\" class=\"elementor-field-label elementor-screen-only\">\n\t\t\t\t\t\t\t\tName\t\t\t\t\t\t\t<\/label>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<input size=\"1\" type=\"text\" name=\"form_fields[name]\" id=\"form-field-name\" class=\"elementor-field elementor-size-sm  elementor-field-textual\" placeholder=\"Name *\" required=\"required\">\n\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"elementor-field-type-text elementor-field-group elementor-column elementor-field-group-field_c874f1b elementor-col-50 elementor-field-required\">\n\t\t\t\t\t\t\t\t\t\t\t\t<label for=\"form-field-field_c874f1b\" class=\"elementor-field-label elementor-screen-only\">\n\t\t\t\t\t\t\t\tCompany\t\t\t\t\t\t\t<\/label>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<input size=\"1\" type=\"text\" name=\"form_fields[field_c874f1b]\" id=\"form-field-field_c874f1b\" class=\"elementor-field elementor-size-sm  elementor-field-textual\" placeholder=\"Company *\" 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elementor-screen-only\">\n\t\t\t\t\t\t\t\tPhone\t\t\t\t\t\t\t<\/label>\n\t\t\t\t\t\t\t\t<input size=\"1\" type=\"tel\" name=\"form_fields[field_50be943]\" id=\"form-field-field_50be943\" class=\"elementor-field elementor-size-sm  elementor-field-textual\" placeholder=\"Phone *\" required=\"required\" pattern=\"[0-9()#&amp;+*-=.]+\" title=\"Only numbers and phone characters (#, -, *, etc) are accepted.\">\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"elementor-field-type-text elementor-field-group elementor-column elementor-field-group-field_c22bb03 elementor-col-100\">\n\t\t\t\t\t\t\t\t\t\t\t\t<label for=\"form-field-field_c22bb03\" class=\"elementor-field-label elementor-screen-only\">\n\t\t\t\t\t\t\t\tSubject\t\t\t\t\t\t\t<\/label>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<input size=\"1\" type=\"text\" name=\"form_fields[field_c22bb03]\" id=\"form-field-field_c22bb03\" class=\"elementor-field elementor-size-sm  elementor-field-textual\" 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class=\"elementor-hcaptcha\">\t\t<input\n\t\t\t\ttype=\"hidden\"\n\t\t\t\tclass=\"hcaptcha-widget-id\"\n\t\t\t\tname=\"hcaptcha-widget-id\"\n\t\t\t\tvalue=\"eyJzb3VyY2UiOlsiZWxlbWVudG9yLXByb1wvZWxlbWVudG9yLXByby5waHAiXSwiZm9ybV9pZCI6MH0=-3e2dff85111adfa1085b0cba9715fc22\">\n\t\t\t\t<h-captcha\n\t\t\tclass=\"h-captcha\"\n\t\t\tdata-sitekey=\"c1c3b1be-0e22-47a9-b46a-598c6ada8917\"\n\t\t\tdata-theme=\"light\"\n\t\t\tdata-size=\"normal\"\n\t\t\tdata-auto=\"false\"\n\t\t\tdata-ajax=\"false\"\n\t\t\tdata-force=\"false\">\n\t\t<\/h-captcha>\n\t\t<\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"elementor-field-group elementor-column elementor-field-type-submit elementor-col-100 e-form__buttons\">\n\t\t\t\t\t<button class=\"elementor-button elementor-size-sm\" type=\"submit\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">send now<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/button>\n\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t<input type=\"hidden\" name=\"trp-form-language\" value=\"en\"\/><\/form>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Manufacturing companies are under increasing pressure from new technologies, new competitors and stagnating markets. Customers expect more variants, while at the same time the number of units per model is falling and costs are rising. In Germany, high wage and energy costs and a shortage of skilled workers are adding to the pressure. Three key findings Lean manufacturing avoids waste such as overproduction, inventories and waiting times through consistent [...]<\/p>","protected":false},"author":9,"featured_media":5858,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-5856","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Wie erreicht man eine schlanke Fertigung? - imk Industrial intelligence<\/title>\n<meta name=\"description\" content=\"Optimieren Sie jetzt Ihre Mitarbeiterauslastung und steigern Sie Ihre Produktivit\u00e4t mithilfe unseres Effizienz-Turbos!\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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